This study describes a modified process of ammonia release through pre-hydrolysis – ammonia removal via membrane contactor – methanization for counteracting ammonia inhibition in anaerobic digestion of chicken manure. In the pre-hydrolysis step, ammonia was rapidly released within the first 3–5 days. 78%-83% of the total nitrogen was finally converted into total ammonia/ammonium (TAN) with volatile fatty acids concentration of approximately 300 g/kg·VS. In the ammonia removal process, diluting the hydrolyzed chicken manure to 1:2, the TAN could be reduced to 2 g/kg in 21 h when pH was increased to 9. The final BMP test of chicken manure verified that lower TAN concentration (decreased to 2 g/kg) significantly reduced inhibitory effects, obtaining a high methane yield of 437.0 mL/g·VS. The investigations underlined several advantages of this modified process.

Heavy fractions resulting from mechanical treatment stages of mechanical-biological waste treatment plants are posing very specific demands with regard to further treatment (large portions of inert and high-caloric components). Based on the current Austrian legal situation such a waste stream cannot be landfilled and must be thermally treated. The aim of this research was to evaluate if an inert fraction generated from this waste stream with advanced separation technologies, two sensor-based [near-infrared spectroscopy (NIR), X-ray transmission (XRT)] and two mechanical systems (wet and dry) is able to be disposed of. The performance of the treatment options for separation was evaluated by characterizing the resulting product streams with respect to purity and yield. Complementing the technical evaluation of the processing options, an assessment of the economic and global warming effects of the change in waste stream routing was conducted. The separated inert fraction was evaluated with regard to landfilling. The remaining high-caloric product stream was evaluated with regard to thermal utilization. The results show that, in principal, the selected treatment technologies can be used to separate high-caloric from inert components. Limitations were identified with regard to the product qualities achieved, as well as to the economic expedience of the treatment options. One of the sensor-based sorting systems (X-ray) was able to produce the highest amount of disposeable heavy fraction (44.1%), while having the lowest content of organic (2.0% C_biogenic per kg waste input) components. None of the high-caloric product streams complied with the requirements for solid recovered fuels as defined in the Austrian Ordinance on Waste Incineration. The economic evaluation illustrates the highest specific treatment costs for the XRT (€23.15 per t), followed by the NIR-based sorting system (€15.67 per t), and the lowest costs for the air separation system (€10.79 per t). Within the ecological evaluation it can be shown that the results depend strongly on the higher heating value of the high caloric light fraction and on the content of Cbiogenic of the heavy fraction. Therefore, the XRT system had the best results for the overall GWP [-14 kg carbon dioxide equivalents (CO₂eq) per t of input waste] and the NIR-based the worst (193 kg CO₂ eq per t of input waste). It is concluded that three of the treatment options would be suitable under the specific conditions considered here. Of these, sensor-based sorting is preferable owing to its flexibility. © The Author(s) 2013.

This study investigates the general concept of reduced firebed temperatures in residential wood pellet boilers. Residential wood pellet boiler development is more and more concerned with inorganic aerosols characterized by a temperature-dependent release from the firebed. Hence, different concepts are applied aiming to reduce firebed temperatures. Unfortunately, these concepts influence not only firebed temperatures, but also other important parameters like air flow rates which may cause unwanted side effects with respect to combustion quality or efficiency. Thus, a new approach was developed solely affecting firebed temperature by implementing a water-based firebed cooling in a 12 kW underfeed pellet boiler. The effectiveness of the cooling was monitored by comprehensive temperature measurement in the firebed. The cooling capacity ranged from 0.4 kW to 0.5 kW resulted in a significant decrease of firebed temperatures. Gaseous emissions remain stable showing no significant changes in major components (O₂, CO₂, NO_x). Furthermore, CO emissions were even reduced significantly by the activated cooling, which was supposedly caused by a stabilized devolatilization due to the firebed cooling. Moreover, the temperature-dependent release of aerosol forming elements was influenced at activated firebed cooling, which is proved by a decrease of 17 wt% of dust (Total Suspended Particles; TSP). At the same time the gaseous emissions of HCl increase, supposedly by a reduced potassium release from the firebed to the gas phase and a subsequently different particle formation. The general concept of reduced firebed temperatures proved to be successful decreasing overall aerosol emissions without impacting combustion quality.

A three tonne/hour batch-type hygienisation process for animal waste was replaced by a fully continuous process including heat integration. The plant is embedded into a pig abattoir including an anaerobic digestion (biogas) plant and gas-engine-based combined heat and power (CHP) production. Pre-heating is done in a series of four tube bundle apparatuses with heat transferred from the hot treated animal waste leaving the hygienisation plant. A closed water loop is used for heat transfer in this heat recovery arrangement. After pre-heating, the feed passes a second series of four tube bundles operated with heat from the biogas CHP plant in order to meet a target temperature of 72 °C at the inlet of the continuous hygienisation section. The material leaving the tube section is finally cooled in a series of four tube bundles and provides heat for pre-heating the feed before it is directed into the biogas plant. The process was started up in 2011 and monitoring results are be presented from 2011 to 2016. With the implementation of the continuous process, energy consumption of the hygienisation step was reduced by 64% for thermal and by 69% for electric energy.

Interaction of biomass ash and bed materials in thermochemical conversion in fluidized beds leads to changes of the bed particle surface due to ash layer formation. Ash components present on the bed particle surface strongly depend on the ash composition of the fuel. Thus, the residual biomass used has a strong influence on the surface changes on bed particles in fluidized bed conversion processes and, therefore, on the catalytic performance of the bed material layers. Ash layer formation is associated with an increase in the catalytic activity of the bed particles in gasification and plays a key role in the operability of different biomass fuels. The catalytic activation over time was observed for K-feldspar used as the bed material with bark, chicken manure, and a mixture of bark and chicken manure as fuels. The changes on the bed material surfaces were further characterized by SEM/EDS and BET analyses. Raman, XPS, and XRD analyses were used to characterize the crystal phases on the bed material surface. An increase in surface area over time was observed for K-feldspar during the interaction with biomass ash. Additionally, a more inhomogeneous surface composition for fuels containing chicken manure in comparison to pure bark was observed. This was due to the active participation of phosphorus from the fuel ash in the ash transformation reactions leading to their presence on the particle surface. A decreased catalytic activity was observed for the same BET surface area compared to bark combustion, caused by the different fuel ash composition of chicken manure.

Upgrading of Fischer–Tropsch (FT) biowaxes to second-generation biofuels via hydroprocessing is the final
step for increasing the fuel amount of the overall biomass conversion route: gasification of lignocellulosic biomass, FT synthesis, and hydroprocessing. The typical FT product portfolio consists of high molecular weight paraffinic waxes as the main product and FT fuels in the diesel and naphtha boiling range. OMV's objective and contribution to the project focus on achieving coprocessing of FT biowaxes with fossil feedstock using existing hydrotreating plants of crude oil refineries. Various test runs have been examined with a conventional refining catalyst under mild conditions (380–390°C, 5.8 MPa; WHSV, 0.7–1.3 h−1) in a pilot plant. Pure FT biowax is converted to gases, fuels, and an oil/waxy residue in a fixed-bed reactor with a porous catalyst layer technology. The presence of hydrogen in the reaction chamber reduces the fast deactivation of the catalyst caused by the formation of a coke layer around the catalyst particle surface and saturates cracked hydrocarbon fragments. Another approach is the creation of synthetic biodiesel components with excellent fuel properties for premium fuel
application. Basically, premium diesel fuel differs from standard diesel quality by cetane number and cold flow
properties. Hydroprocessed synthetic biodiesel (HPFT diesel) has compared to conventional diesel advantages in many aspects. Depending on the catalyst selected, premium diesel quality can be obtained by shifting cold flow
operability properties of HPFT fuels to a range capable even under extreme cold conditions. In addition, a highquality kerosene fraction is obtained to create bio jet fuels with an extremely deep freezing point, as low as −80°C. The isomerization degree, as well as the carbon number distribution of high paraffinic profile, and the branching degree have a major impact on the cold flow properties and cetane number. FT diesel has, compared to HPFT diesel, a slightly higher derived cetane number (DCN>83) and a cloud point of −9°C, whereas HPFT diesel reaches values as low as −60°C. Although the HPFT naphtha obtained consists of high amounts of isoparaffins, the RON/ MON values are comparable to fossil straight-run naphtha. The reason is that the branching degree of isoparaffins from the naphtha fraction is not sufficiently high enough to reach the typical octane number values of gasoline products delivered at filling stations. Assuming the goal of launching a premium biodiesel or biokerosene fuel to the market, these hydroprocessed synthetic biofuels from FT biowaxes are ideal blending components.

Dual fluidized bed biomass steam gasification generates a high calorific, practically nitrogen-free product gas with a volumetric H₂ content of about 40%. Therefore, this could be a promising route for a polygeneration concept aiming at the production of valuable gases (for example H₂), electricity, and heat. In this paper, a lab-scale process chain, based on state of the art unit operations, which processed a tar-rich product gas from a commercial dual fluidized bed biomass steam gasification plant, is investigated regarding H₂ production within a polygeneration concept. The lab-scale process chain employed a water gas shift step, two gas scrubbing steps, and a pressure swing adsorption step. During the investigations, a volumetric H₂ concentration of 99.9% with a specific H₂ production of 30 g kg⁻¹ biomass was reached. In addition, a valuable off-gas stream with a lower heating value of 7.9 MJ m⁻³ was produced. Moreover, a techno-economic assessment shows the economic feasibility of such a polygeneration concept, if certain feed in tariffs for renewable electricity and H₂ exist. Consequently, these results show, that the dual fluidized bed biomass steam gasification technology is a promising route for a polygeneration concept, which aims at the production of H₂, electricity, and district heat.

Most of the hydrogen produced is derived from fossil fuels. Bioenergy2020+ and TU Wien have been working on hydrogen production from biomass since 2009. A pilot plant for hydrogen production from lignocellulosic feedstock was installed onsite using a fluidized bed biomass gasifier in Güssing, Austria. In this work, the behavior of impurities over the gas conditioning stage was investigated. Stable CO conversion and hydration of sulfur components could be observed. Ammonia, benzene, toluene, xylene (BTX) and sulfur reduction could be measured after the biodiesel scrubber. The results show the possibility of using a commercial Fe/Cr-based CO shift catalyst in impurity-rich gas applications. In addition to hydrogen production, the gas treatment setup seems to also be a promising method for adjusting the H₂ to CO ratio for synthesis gas applications.

The high temperature water gas shift reaction (HTS) over an iron/chromium (Fe/Cr) industrial catalyst was investigated in a pilot scale plant consisting of two fixed-bed reactors arranged in series and a biomass-derived tar-rich synthesis gas was used as a feed-stream. CO conversion and selectivity for the water gas shift reaction were evaluated through parameter variation. Four dry gas hourly space velocities (GHS_v) and two steam to dry synthesis gas ratios (H₂O/SG_d) equal to 52% v/v and 60% v/v were investigated at temperatures (T) of 350–450 °C. CO conversion was investigated by varying H₂S concentration 180–540 ppmv (dry basis) at a temperature of 425 °C, considering two GHSV_d. The highest CO conversion (~ 83%) was observed in the basis case at 60% v/v H₂O/SG_d, and 450 °C. The catalyst appeared to be resistant to sulfur poisoning deactivation, and achieved 48% CO conversion at the maximum H₂S concentration used.

Wastewater contains high amounts of unused energy in the form of dissolved ammonia, which can easily be converted into gaseous humidified ammonia via membrane distillation, thus providing a potential fuel for solid oxide fuel cells. This study presents comprehensive investigations of the use of humidified ammonia as the primary fuel component in high-fuel utilization conditions. For these investigations, large planar anode- and electrolyte-supported solid oxide single cells were operated at the respective appropriate temperatures, 800°C and 850°C. Fueled with ammonia, both cells exhibited excellent ammonia conversion ( > 99.5%) in addition to excellent performance output and fuel utilization. In 100 h stability tests performed at 80% fuel utilization, the cells exhibited stable performance, despite scanning electron microscopy analyzes revealing partial impairments to the nickel parts of both cells due to the formation and subsequent decomposition of nickel nitride. This study also demonstrates that methane is a perfect additional fuel component for humidified ammonia streams, as steam supports the internal reforming of methane. Alternating and direct current as well as electrochemical impedance measurements with a variety of ammonia/steam/methane/nitrogen fuel mixtures were used to evaluate the performance potential of the cells, and proved their stability over 48 h in highly polarized conditions.