Heavy fractions resulting from mechanical treatment stages of Mechanical Biological Treatment (MBT) plants are posing very specific demands with regard to further treatment/disposal as they contain a high portion of inert material as well as a high portion of high calorific components. Based on the current Austrian legal situation (landfill ordinance: max. Higher Calorific Value (HCV) for MBT-fractions to be landfilled = 6,600 kJ/kg DM) this waste stream cannot be landfilled but must be thermally treated. In economic terms it is desirable to separate high calorific from inert waste components in order to allow for a material specific routing taking advantage of the difference in the costs for the downstream treatment / disposal.
In this conference contribution results of extensive processing experiments with the heavy fraction from the mechanical stage of the MBT plant of Umweltdienst Burgenland in Oberpullendorf, Austria, are presented. Experiments have been conducted with three different sensor-based automatic sorting systems (NIR – Multiplexer, NIR – Spectral Imaging, X-Ray transmission) as well as two density based processing technologies (wet treatment with a jigger, dry treatment with a cross flow air separation device). In addition a rotary shredder, which allows selective crushing, followed by screening has been investigated.
The performance of the processing options have been evaluated by characterizing the resulting product streams by means of manual sorting in order to evaluate purity and yield achieved by the respective treatment options. In addition to that chemical and physical parameters relevant for further treatment / disposal steps for the resulting product streams have been analysed. The inert fraction has been evaluated regarding the landfilling on a mass waste landfill on one hand and on a C&D waste landfill on the other hand. The high calorific product stream has been evaluated with regard to its thermal utilization.
Complementing the technical evaluation of the processing options an economical assessment of the processing options looked at including the economical implications of the resulting changes in the routing of the waste streams has been conducted.

ie Biomasseverbrennung spielt eine zentrale Rolle bei der Bereitstellung von Wärme aus erneuerbaren Energieträgern. Konventionelle Biomasse-Brennstoffe werden jedoch aufgrund einer steigenden Anzahl stofflicher Verwertungsmöglichkeiten, wie z.B. der Umwandlung in Chemikalien, teurer und schwieriger zugänglich. Agrarbrennstoffe, die bisher nur selten oder gar nicht in Biomasse-Kleinfeuerungen eingesetzt wurden, stellen eine vielversprechende Alternative zu konventionellen Brennstoffen dar. Diese Agrarbrennstoffe, wie zum Beispiel Kurzumtrieb, Maisspindeln oder Stroh sind kostengünstig und in ausreichender Menge vorhanden. Der Einsatz von Agrarbrennstoffen in konventionellen Biomasse-Kleinfeuerungen ist jedoch aufgrund stark variierender Brennstoffeigenschaften mit erhöhten Anforderungen an das Verbrennungssystem verbunden. Erhöhte N, S, Cl, Alkalimetall- und Aschegehalte sowie niedrigere Aschenschmelzpunkte können zu aschebedingten Problemen (Ascheschmelze, Ascheablagerung und Korrosion) sowie erhöhten Konzentrationen von gasförmigen (CO, NOx, HCl und SOx) und partikelförmigen Emissionen bei der Verbrennung führen.

Ziel der in diesem Beitrag präsentierten Arbeiten war die Erhöhung die Brennstoffflexibilität einer handelsüblichen Biomasse-Kleinfeuerung um damit eine Verbrennung von Agrarbrennstoffen mit niedrigen Schadstoffemissionen und einem hohen Wirkungsgrad zu ermöglichen. Hierzu wurde eine modellbasierte Regelung entwickelt, welche insbesondere eine gezielte Einstellung des Luftverhältnisses in der Primärverbrennungszone ermöglicht und damit das Risiko der Ascheschmelze reduziert und Schadstoffmissionen verringert. Soft-Sensoren bestimmen relevante Brennstoffeigenschaften während des Betriebs, welche von der modellbasierten Regelung zur automatischen Anpassung an geänderte Brennstoffeigenschaften genutzt werden. Die modellbasierte Regelung wurde um eine CO-lambda-Optimierung ergänzt, welche auf Basis von Messwerten des Restsauerstoffgehalts und der CO-Emissionen den Wirkungsgrad der Verbrennung maximiert und gleichzeitig die Schadstoffemissionen verringert. Zur weiteren Verringerung von partikelförmigen Schadstoffemissionen wurde ein am Markt verfügbarer Elektrofilter adaptiert und nach dem Wärmeübertrager der Biomasse-Kleinfeuerung angebracht.

Dieses Verbrennungssystem wurde durch umfassende Testläufe mit begleitenden Emissionsmessungen sowie Brennstoff-, Staub- und Ascheanalysen bewertet. Der Einsatz der modellbasierten Regelung führte zu einem stabileren Betrieb bei allen Leistungen und für alle Brennstoffe. Der Elektrofilter zeigte sehr zufriedenstellende Abscheidegrade für alle untersuchten Brennstoffe und Anlagenleistungen. Dadurch konnte die Brennstoffflexibilität der handelsüblichen Biomasse-Kleinfeuerung erhöht und die Verbrennung von Agrarbrennstoffen ermöglicht werden.

The wood fuel market is connected to the forest­based industry in various ways: the sawmill by­ products such as sawdust and wood chips are usually used as raw material in the panel, pulp and paper industry and are increasingly pelletized to supply the energy commodity market. Hence, the question arises whether or not prices of these woody biomass commodities are integrated. Threshold cointegration and asymmetric error correction models are used to analyze the price dynamics between roundwood, wood pellets and sawmill by­ products. Results indicate that a statistical significant price transmission between sawmill by­products and wood pellets, but wood pellet and roundwood prices are not integrated. The price transmission between wood pellets and sawdust as well as wood chips is asymmetric. The Granger Causality test reveals that the prices of sawdust and wood chips depend on the price of wood pellets.

This research developed a comprehensive computer model for a lab-scale Slurry Bubble Column Reactor (SBCR) (0.1 m D_t and 2.5 m height) for Fischer–Tropsch (FT) synthesis under flexible operation of synthesis gas load flow rates. The variable loads of synthesis gas are set at 3.5, 5, 7.5 m³/h based on laboratory adjustments at three different operating temperatures (483, 493 and 503 K). A set of Partial Differential Equations (PDEs) in the form of mass transfer and chemical reaction are successfully coupled to predict the behavior of all the FT components in two phases (gas and liquid) over the reactor bed. In the gas phase, a single-bubble-class-diameter (SBCD) is adopted and the reduction of superficial gas velocity through the reactor length is incorporated into the model by the overall mass balance. Anderson Schulz Flory distribution is employed for reaction kinetics. The modeling results are in good agreement with experimental data. The results of dynamic modeling show that the steady state condition is attained within 10 min from start-up. Furthermore, they show that step-wise syngas flow rate does not have a detrimental influence on FT product selectivity and the dynamic modeling of the slurry reactor responds quite well to the load change conditions.

Conceptual solution of production of pure renewable hydrogen from wood gas or product derived from the commercial biomass steam gasification plant Güssing, Austria was carried out. The proposed process of product gas upgrading consisted of tree basic operations: (I) catalyzed water-gas shift (WGS) reaction, (II) gas drying and cleaning in a wet scrubber and (III) hydrogen purification by pressure swing adsorption. The tail gas or adsorbate can be used like fuel for gas engine for electrical energy production or like a boiler fuel for hot water-heat production.

Currently, many Microgrid projects remain financially uncertain and not bankable for institutional investors due to major challenges in existing planning and design methods that require multiple, complex steps and software tools.

Existing techniques treat every Microgrid project as a unique system, resulting in expensive, non-standardized approaches and implementations which cannot be compared. That is, it is not possible to correlate the results from different planning methods performed by different project developers and/or engineering companies.

This very expensive individual process cannot guarantee financial revenue streams, cannot be reliably audited, impedes pooling of multiple Microgrid projects into a financial asset class, nor does it allow for wide-spread and attractive Microgrid and Distributed Energy Resource projects deployment.

Thus, a reliable, integrated, and streamlined process is needed that guides the Microgrid developer and engineer through conceptual design, engineering, detailed electrical design, implementation, and operation in a standardized and data driven approach, creating reliable results and financial indicators that can be audited and repeated by investors and financers.

This article describes the steps and methods involved in creating bankable Microgrids by relying on an integrated Microgrid planning software approach that unifies proven technologies and tested planning methods, researched and developed by the United States National Laboratory System as well as the US Department of Energy, to reduce design times.

Political, economic and ecological reasons have recently been leading to efforts to replace fossil hydrocarbons and their products in a sustainable way. In order to replace fossil-based polymers, photoautotrophically produced polyhydroxybutryrates (PHBs), which are intracellular carbon storage products of nutrient-deprived microorganisms, seem to be a promising, biobased and biodegradable alternative. Although laboratory and pilot scale experiments have already been performed, no economic evaluation has been carried out so far. Consequently, valid claims on PHB production costs and the influence of different parameters, such as intracellular PHB-content, choice of cultivation system or location, cannot be made. In this study potential demonstration plants, equipped with different photoautotrophic cultivation systems and located at two sites, were designed to identify key parameters for a successful economic realization and implementation. Material and energy balances were determined to reveal specific PHB production costs for four different scenarios. Raw material and operating supply costs, expenditures for plant construction and operation as well as product amounts were determined using literature data for specified results from laboratory and pilot scale experiments. The lowest calculated PHB production price (24 € kg−1) accomplished in a thin-layer-system plant located in Southern Europe with 60% PHB-content of the produced biomass is significantly higher than the current market price of heterotrophically produced PHB. The most important cost factors in all scenarios are cultivation and harvesting costs accounting for 62 to 72% of the total specific production costs, followed by maintenance costs with a cost share of 11 to 14%. Therefore, the choice of a suitable cultivation system is the key driving factor for an economic PHB-production due to the currently high investment costs for photosynthetic biomass production systems. Specific production costs for a Southern compared to a Central European location amount to almost half of the costs.

In this paper, the performance of a water gas shift unit processing product gas from a commercial dual fluidised bed biomass steam gasification plant is studied. The experiments were carried out during a partial load operation of the gasification plant. In order to investigate a water gas shift process, a water gas shift unit, located at the site of the gasification plant in Oberwart, Austria, was used. The water gas shift unit consisted of three reactors in series filled with a commercial Fe'Cr-based catalyst and was operated with tar-rich product gas. No performance decrease of the water gas shift unit was observed during the partial load operation of the gasification plant. Furthermore, a CO conversion of 92% and a GCMS tar reduction of about 30% were reached. In addition, it was found that partial load operation of the gasification plant did not negatively affect the performance of the water gas shift unit.

In this paper, the performance of a commercial Fe/Cr based catalyst for the water gas shift reaction was investigated. The catalyst was used in a water gas shift pilot plant which processed real product gas from a commercial biomass steam gasification plant with two different qualities: extracted before and extracted after scrubbing with a rapeseed methyl ester gas scrubber. The performance of the WGS pilot plant regarding these two different gas qualities was investigated. For this reason, extensive chemical analyses were carried out. CO, CO₂, CH₄, N₂, O₂, C₂H₆, C₂H₄, and C₂H₂ and H₂S, COS, and C₄H₄ S were measured. In addition, GCMS tar and NH₃ analyses were performed. Furthermore, the catalyst's activity was observed by measuring the temperature profiles along the reactors of the water gas shift pilot plant. During the 200 h of operation with both product gas qualities, no catalyst deactivation could be observed. A CO conversion up to 93% as well as a GCMS tar reduction (about 28%) along the water gas shift pilot plant was obtained. Furthermore, a specific H₂ production of 63 g H₂ per kg biomass (dry and ash free) was reached with both product gas qualities. No significant performance difference could be observed.

The increasing demand for woody biomass increases the price of this limited resource, motivating the growing interest in using woody materials of lower quality as well as non-woody biomass fuels for heat production in Europe. The challenges in using non-woody biomass as fuels are related to the variability of the chemical composition and in certain fuel properties that may induce problems during combustion. The objective of this work has been to evaluate the technical and environmental performance of a 15. kW pellet boiler when operated with different pelletized biomass fuels, namely straw (Triticum aestivum), Miscanthus (Miscanthus× giganteus), maize (Zea mays), wheat bran, vineyard pruning (from Vitis vinifera), hay, Sorghum (Sorghum bicolor) and wood (from Picea abies) with 5% rye flour. The gaseous and dust emissions as well as the boiler efficiency were investigated and compared with the legal requirements defined in the FprEN 303-5 (final draft of the European standard 303-5). It was found that the boiler control should be improved to better adapt the combustion conditions to the different properties of the agricultural fuels. Additionally, there is a need for a frequent cleaning of the heat exchangers in boilers operated with agricultural fuels to avoid efficiency drops after short term operation. All the agricultural fuels satisfied the legal requirements defined in the FprEN 303-5, with the exception of dust emissions during combustion of straw and Sorghum. Miscanthus and vineyard pruning were the best fuels tested showing comparable emission values to wood combustion. © 2012 Elsevier Ltd.

To meet the aims of the worldwide effort to reduce greenhouse gas emissions, product gas from biomass steam gasification in DFB (dual fluidized bed) gasification plants can play an important role for the production of electricity, fuel for transportation and chemicals. Using a catalytically active bed material, such as olivine, brings advantages concerning tar reduction in the product gas. Experience from industrial scale gasification plants showed that a modification of the olivine occurs during operation due to the interaction of the bed material with ash components from the biomass and additives. This interaction leads to a calcium-rich layer on the bed material particles which influences the gasification properties and reduces tar concentration in the product gas. In this paper, the influence on the gasification performance, product gas composition and tar formation of a reduction of the gasification temperature are studied. A variation of the gasification temperature from 870 °C to 750 °C was carried out in a 100 kW pilot plant. A reduction of the gasification temperature down to 750 °C reduces the concentration of hydrogen and carbon monoxide in the product gas and increases the concentration of carbon dioxide and methane. The product gas volume produced per kg of fuel is reduced at lower gasification temperatures but the calorific value of the product gas increases. The volumetric concentration of tars in the product gas increases slightly until 800 °C and nearly doubles when decreasing the gasification temperature to 750 °C. The tars detected by gas chromatography-mass spectrometry (GCMS) were classified into substance groups and related to the fuel input to the gasifier and showed a decrease in naphthalenes and polycyclic aromatic hydrocarbons (PAHs) and an increase in phenols, aromatic compounds and furans when reducing the gasification temperature. The comparison with results from an earlier study, where the gasification properties of unused fresh olivine were compared with used olivine, underlines the importance of a long retention time of the bed material in the gasifier, ensuring the formation of a calcium-rich layer in the bed material. © 2012 Elsevier Ltd. All rights reserved.