The increased demand for energy from biomass enforces the utilization of new biomass fuels (e.g., energy crops, short-rotation coppices, as well as wastes and residues from agriculture and the food industry). Compared to conventional wood fuels, these new biomass fuels usually show considerably higher ash contents and lower ash sintering temperatures, which leads to increased problems concerning slagging, ash deposit formation, and particulate matter emissions. One possibility to combat these problematic behaviors is the application of fuel additives such as kaolin. In contrast to the usual approach for the application of additives based on an experimental determination of an appropriate additive ratio, this study applies novel and advanced fuel characterization tools for the characterization of biomass/kaolin mixtures. In the first step the pure biomass fuels (softwood from spruce and straw) and the additive were chemically analyzed. On the basis of the analysis theoretical mixing calculations of promising kaolin ratios were conducted. These theoretical mixtures were evaluated with fuel indexes and thermodynamic equilibrium calculations (TEC). Fuel indexes provide the first information regarding high temperature corrosion (2S/Cl) and ash melting tendency (Si + P + K)/(Ca + Mg + Al). TEC can be used for a qualitative prediction of the release of volatile and semivolatile elements (K, Na, S, Cl, Zn, Pb) and the ash melting behavior. Moreover, selected mixtures of spruce and straw with kaolin were prepared for an evaluation and validation of the release behavior of volatile and semivolatile ash forming elements with lab-scale reactor experiments. The validation of the ash melting behavior was conducted by applying the standard ash melting test. It could be shown that the new approach to apply novel and advanced fuel characterization tools to determine the optimum kaolin ratio for a certain biomass fuel works well and thus opens a new and targeted method for additive evaluation and application. In addition, it helps to significantly reduce time-consuming and expensive testing campaigns. © 2013 American Chemical Society.

The direct combustion of the biomass is the most advanced and mature technology in the field of energetic biomass utilisation. The legislations on the amount of emitted pollutants and the plant efficiency of biomass combustion systems are continually being restricted. Therefore constant improvement of the plant efficiency and emission reduction is required Numerical modelling is gaining increasing importance for the development of biomass combustion technologies. In this paper an overview about the numerical modelling efforts deal with the most relevant phenomena in biomass grate firing systems is given. The numerical modelling results in a deeper understanding of the underlying processes in biomass combustion plants. Therefore, it leads to a faster and safer procedure of development of a new technology.

Fischer-Tropsch (FT) synthesis produces an aqueous stream containing light oxygenates as major by-product. The low carbon concentration of the organics makes its thermal recovery unprofitable. Thus, novel processes are needed to utilize this waste carbon content. In this work, the aqueous phase reforming of the wastewater obtained from a 15 kWth Fischer-Tropsch plant was explored as a promising process to produce hydrogen at mild temperatures. The FT product water was firstly characterized and afterward subjected to the reforming at different reaction temperatures and time, using a platinum catalyst supported on activated carbon. It was observed that, besides activity, the selectivity towards hydrogen was favored at higher temperatures; equally, increasing the reaction time allowed to obtain the total conversion of most molecules found in the solution, without decreasing the selectivity and reaching a plateau at 4 hours in the hydrogen productivity. In order to get more insights into the reaction mechanism and product distribution derived from the APR of FT product water, several tests were performed with single compounds, finding characteristic features. The importance of the position of the hydroxyl group in the molecule structure was highlighted, with secondary alcohols more prone to dehydrogenation pathways compared to primary alcohols. Moreover, no interference among the substrates was reported despite the mixture is constituted by several molecules: in fact, the results obtained with the real FT product water were analogous to the linear combination of the single compound tests. Finally, the reuse of the catalyst showed no appreciable deactivation phenomena.

The project BioHeatLABEL aims at the derivation of eco-design criteria for small scale biomass
combustion systems. It is a mirror project to the on-going European preparatory study for solid fuel small combustion installations. The presented paper gives an overview of the on-going work. It presents the applied methodologies so far. Sales and performance data as well as prices are collected for the existing stock as well as for new products. Six Base Cases are defined to best possibly represent market relevant product categories. These Base Cases are (1) log wood boilers with natural draught, (2) log wood boilers with forced draught, (3) wood chips boilers, (4) wood pellets boilers, (5) log wood stoves, and (6) wood pellets stoves. For these product categories the bills of production materials as well as for packaging are collected and information about the end-of-life behaviour is retrieved. Based on the above, preliminary life cycle assessment calculations are performed using the tool EuP EcoReport. The usability of this tool for a sound, reliable and representative life cycle assessment is discussed. Finally, an outlook on the further work is given.

Thermochemical conversion of biomass feedstock via dual fluidized bed steam gasification is a well-proven technology used to produce a medium calorific product gas for various applications in the energy or transportation sector or for chemical syntheses. At unfavorable gasification conditions, undesirable high amounts of tar, which are aromatic hydrocarbons, are present in the product gas. High tar contents are a major problem, and they lead to uneconomic operation due to sharply diminished quality of product gas or unexpected plant shut downs due to fouling of the product gas coolers. Currently, tar content is measured with a discontinuous wet-chemical analysis method, which needs several hours of sample preparation to receive the final tar content. The aim of this study is to establish valid correlations between online measured permanent gas components in the product gas and its tar content. The results show that hydrogen, methane, and ethene concentrations are strongly related to the tar content in the product gas, while the carbon monoxide and carbon dioxide content did not show a clear correlation. Using these correlations with online measured gas components provides the possibility of a direct and prompt response of a plant operator in case of unfavorable gasification conditions. Additionally, an optimization of the plant operation can be conducted and thereby, the operation hours and, consequently, the economic efficiency are improved.

To systematically investigate high-temperature corrosion of superheaters in biomass combined heat and power
(CHP) plants, a long-term test run (5 months) with online corrosion probes was performed in an Austrian CHP plant (28 MWNCV; steam parameters: 32 t/h at 480 °C and 63 bar) firing chemically untreated wood chips. Two corrosion probes were applied in parallel in the radiative section of the boiler at average flue gas temperatures of 880 and 780 °C using the steel 13CrMo4-5 for the measurements. Corrosion rates were determined for surface temperatures between 400 and 560 °C. The results show generally moderate corrosion rates and a clear dependence upon the flue gas temperatures and the surface temperatures of the corrosion probes, but no influence of the flue gas velocity has been observed. The data are to be used to create corrosion diagrams to determine maximum steam temperatures for superheaters in future plants, which are justifiable regarding the corrosion rate. Dedicated measurements were performed at the plant during the long-term corrosion probe test run to gain insight into the chemical environment of the corrosion probes. From fuel analyses, the molar 2S/Cl ratio was calculated with an average of 6.0, which indicates a low risk for high-temperature corrosion. Chemical analyses of aerosols sampled at the positions of the corrosion probes showed that no chlorine is present in condensed form at the positions investigated. Deposit probe measurements performed at the same positions and analyses of the deposits also showed only small amounts of chlorine in the deposits, mainly found at the leeward position of the probes. Subsequent to the test run, the corrosion probes have been investigated by means of scanning electron microscopy/energy-dispersive X-ray spectroscopy analyses. The results confirmed the deposit probe measurements and showed only minor Cl concentrations in the deposits and no Cl at the corrosion front. Because, in the case of Cl-catalyzed active oxidation, a layer of Cl is known to be found at the corrosion front, this mechanism is assumed to be not of relevance in the case at hand. Instead, elevated S concentrations were detected at the corrosion front, but the corrosion mechanism has not yet been clarified.

To systematically investigate high-temperature corrosion of superheaters in biomass combined heat and power (CHP) plants, a long-term test run (5 months) with online corrosion probes was performed in an Austrian CHP plant (28 MW_NCV; steam parameters: 32 t/h at 480 °C and 63 bar) firing chemically untreated wood chips. Two corrosion probes were applied in parallel in the radiative section of the boiler at average flue gas temperatures of 880 and 780 °C using the steel 13CrMo4-5 for the measurements. Corrosion rates were determined for surface temperatures between 400 and 560 °C. The results show generally moderate corrosion rates and a clear dependence upon the flue gas temperatures and the surface temperatures of the corrosion probes, but no influence of the flue gas velocity has been observed. The data are to be used to create corrosion diagrams to determine maximum steam temperatures for superheaters in future plants, which are justifiable regarding the corrosion rate. Dedicated measurements were performed at the plant during the long-term corrosion probe test run to gain insight into the chemical environment of the corrosion probes. From fuel analyses, the molar 2S/Cl ratio was calculated with an average of 6.0, which indicates a low risk for high-temperature corrosion. Chemical analyses of aerosols sampled at the positions of the corrosion probes showed that no chlorine is present in condensed form at the positions investigated. Deposit probe measurements performed at the same positions and analyses of the deposits also showed only small amounts of chlorine in the deposits, mainly found at the leeward position of the probes. Subsequent to the test run, the corrosion probes have been investigated by means of scanning electron microscopy/energy-dispersive X-ray spectroscopy analyses. The results confirmed the deposit probe measurements and showed only minor Cl concentrations in the deposits and no Cl at the corrosion front. Because, in the case of Cl-catalyzed active oxidation, a layer of Cl is known to be found at the corrosion front, this mechanism is assumed to be not of relevance in the case at hand. Instead, elevated S concentrations were detected at the corrosion front, but the corrosion mechanism has not yet been clarified.

Fixed-bed biomass gasification coupled with internal combustion engines allows an efficient exploitation of biomass for the combined production of heat and power (CHP) at small scale with increased economic viability with respect to combustion-based CHP systems. The main barrier on the way towards a wider market distribution is represented by the fact that a robust practical operation of state-of-the-art fixed-bed biomass gasification systems is limited to very specific fuel properties and steady-state operation. The aim of this work is twofold. On the one hand, it presents the results of a series of test runs performed in a monitored commercial plant under different process conditions, in order to assess its behaviour during load modulation and fuel property variations. On the other hand, an in-house developed thermodynamic equilibrium model was applied to predict the behaviour of the gasification reactor. This gasification model could be used for the development of a model-based control strategy in order to increase the performance of the small-scale gasification system. To assess the general operational behaviour of the whole gasification system an experimental one-week-long test run has been performed by BIOENERGY 2020+ and the Free University of Bozen-Bolzano as round robin test. The plant has been tested under different operating conditions, in particular, varying the load of the engine and the moisture content of the feedstock. The outcomes shown in the present work provide a unique indication about the behaviour of a small-scale fix-bed gasifier working in conditions different from the nominal ones.

 Die Anzahl der installierten Biomasse-Kleinfeuerungsanlagen ist in letzter Zeit deutlich gestiegen. Aus diesem Grund ist es umso wichtiger eine schadstoffarme und effiziente Verbrennung zu ermöglichen. Genau diese Anforderung stellt jedoch eine große Herausforderung für deren Regelung dar. Der optimale Restsauerstoffgehalt des Rauchgases, im Sinne von niedrigen Kohlenmonoxidemissionen (CO-Emissionen) bei bestmöglichem Wirkungsgrad, ist sehr stark vom Betriebszustand, von der Anlagengeometrie und vom verwendeten Brennstoff abhängig. Diese Tatsache wird jedoch derzeit bei den Regelungen von Biomasse-Kleinfeuerungsanlagen nicht oder nur teilweise berücksichtigt. Um hohe CO-Emissionen aufgrund von Sauerstoffmangel in jedem Fall zu vermeiden, werden Biomasse-Kleinfeuerungsanlagen üblicherweise mit vergleichsweise hohem Sauerstoff betrieben. Diese Maßnahme geht jedoch mit einer unerwünschten Reduktion des Wirkungsgrades der Feuerung einher. Diese Arbeit hat zum Ziel eine Strategie zu entwickeln, welche das Luftverhältnis sowie auch die Luftstufung während des Betriebes dahingehend anpasst, dass stets ein möglichst effizienter und dennoch schadstoffarmer Betrieb gewährleistet wird. Die im Rahmen dieser Masterarbeit behandelten Arbeiten, wurden anhand einer handelsüblichen Biomasse-Kleinfeuerungsanlage durchgeführt. Die verwendete Anlage wird mit Hackgut betrieben und hat eine Kesselnennleistung von 30 kW. Für die Anwendung einer Strategie zur Reduktion der CO-Emissionen wäre es von großem Vorteil, wenn der CO-Gehalt des Rauchgases gemessen werden könnte. Derzeit gibt es jedoch nur sehr teure Rauchgasanalyseeinheiten, welche für eine dauerhafte Bestimmung des CO-Gehaltes des Rauchgases geeignet sind. Somit war bis jetzt eine Messung des CO-Gehalts nur bei großen Biomassefeuerungsanlagen wirtschaftlich. In dieser Arbeit wurde zunächst eine Marktanalyse zu preiswerten Sensoren zur Detektion unverbrannter Komponenten im Rauchgas durchgeführt. Es wurden ausschließlich Sensoren untersucht, die aufgrund ihres geringen Preises auch wirtschaftlich eingesetzt werden können. Dabei zeigte sich, dass es derzeit zwei Sensoren gibt, welche diese Anforderungen erfüllen. Diese Sensoren dienen jedoch lediglich zur Detektion von unverbrannten Komponenten im Rauchgas und sind nicht in der Lage den CO-Gehalt des Rauchgases exakt zu messen. Aus diesem Grund wurde der Zusammenhang zwischen CO-Konzentration und Sensorsignal untersucht und anschließend mathematisch beschrieben, wobei die wesentlichen Querempfindlichkeiten berücksichtigt wurden. Da die physikalischen Zusammenhänge sehr komplex und zu einem wesentlichen Teil nicht bekannt waren, wurde das mathematische Modell mit Hilfe der experimentellen Modellbildung ermittelt, wobei die verwendeten Messdaten einen möglichst großen Bereich der verschiedenen Einflussparameter beinhalteten. In weiterer Folge wurden umfassende Testläufe zur Untersuchung der Auswirkung der Leistung, des Luftverhältnisses im Brennstoffbett, des gesamten Luftverhältnisses und des Brennstoffwassergehaltes auf die CO-Emissionen durchgeführt. Die Ergebnisse zeigten, dass es für einen möglichst effizienten und gleichzeitig schadstoffarmen Betrieb notwendig ist, das Luftverhältnis im Brennstoffbett sowie den Sekundär"-luft"-massen"-strom in Abhängigkeit der geforderten Leistung zu variieren. Darauf aufbauend wurde eine geeignete Strategie zur Umsetzung dieser Maßnahmen entwickelt und implementiert. Dabei werden die Führungsgrößen für den Restsauerstoffgehalt sowie das Luftverhältnis im Brennstoffbett laufend an die geforderte Leistung angepasst. Zusätzlich dazu wird die Führungsgröße für den Restsauerstoffgehalt durch einen Suchalgorithmus zur Minimierung der CO-Emissionen variiert. Schlussendlich wurde die entwickelte Strategie mit Hilfe eines typischen Lastzyklus experimentell verifiziert. 

Workshop of the research project ÖKO-OPT-QUART (Ökonomisch optimiertes Regelungs- und Betriebsverhalten komplexer Energieverbünde zukünftiger Stadtquartiere)